Nickel Composite Powders for Coatings

Nickel Composite Powders for Coatings

01
Description
JSC POLEMA, Russia's largest manufacturer of metal powders, offers a diverse range of powder alloys and pure metals produced by various methods, including high-pressure gas and water atomizing, oxide reduction, and mechanical grinding.

Recently, the company has been actively implementing new technical solutions for gas atomizing, which significantly improve the morphology of particles, reduce the number of satellites, and increase the fluidity of powders and the quality of weld coatings.

Atomized powders produced by JSC POLEMA are classified into two groups: powders for coatings and structural powders.

The first group includes over 200 types of powders for coatings using various methods, including self-fluxing nickel, iron, and copper alloys, tool steels, high-carbon and low-carbon steels and alloys, corrosion-resistant and heat-resistant steels and alloys, as well as tin- and zinc-based composite powders and alloys.

The variety of available powders for coatings, used in high-speed, detonation, gas-flame, and plasma spraying, gas-powder, plasma, induction, and laser welding, allows to solve specific problems of surface hardening and effective protection against wear and corrosion of machines and equipment parts operating under elevated temperatures, high mechanical stress, and with abrasive substances and in aggressive environments.

The second group includes structural powders, such as pressed powders of pure metals (chromium, molybdenum, tungsten, nickel, and titanium), copper-based alloys (bronze and brass), stainless steels, special alloys with high magnetic permeability (permalloys), and materials for shot jet processing of parts (tool steels).

Powders of this group are used for making sheet rolled productsbars, and non-ferrous and refractory metal forgingstools, sintered and deformed parts, composite materials used in electrical engineering, electronics, tool engineering, machine engineering, aerospace industry, nuclear power engineering, vehicles, filters, gas absorbers, and other engineering areas.
02
specifications

Powders with exothermal reaction while flame spraying form on the steel a durable wear-resistant coatings based on the metallide Ni-Al. It can guarantee a stated thermal effect and a good fluidity through the holes sized 1.7—2.5 mm.


Spheres of application: CP-Al5-Ni and CP-Al10-Ni – as substrate material and for restoration of dimensions. Powders based on self-fluxing alloys are used for production of abrasion-resistant coatings combined with anticorrosive properties.


Powders are widely used for restoration and hardening of arbor slots, components of vehicles, seaborne machinery etc.


Method of coating deposition: flame spraying without flowing.


Particle size 40 - 100 mkm.

03
advantages
Profound production experience
Strict quality control of all produced materials
In-house research laboratory
Flexible discount system
04
Product names
JSC POLEMA produces:

CP-Al5-Ni, CP-Al10-Ni, CP-Al-NiCr15SiB2, CP-Al-NiCr16SiB3. 

You can contact our sales managers for more details at:

export_polema@metholding.com,

tel.: +7(4872)25-06-76.
05
chemical composition
Chemical composition: 

Powder Grade Composition, % Hardness,
HB, typical values
Adhesion strength,
MPa, min
CP-Al5-Ni Ni+5,2AI 210 55
CP-Al10-Ni Ni+9AI 170 55
CP-Al-NiCr15SiB2 NiCr15Si3B2+1,2AI 360 55
CP-Al-NiCr16SiB3 NiCr16Si3B3+1,2AI 380 55

06
miscellaneous
According to the agreed wishes of the customers, the powders are manufactured with different particle sizes.
07
Application areas